Custom Undercarriage Sprockets and Segments

ROCKVANTA manufactures track sprockets, sprocket rims and bolt-on sprocket segments to customer drawings, samples and project specifications. For quotation, send the equipment reference, tooth and mounting dimensions, material and heat-treatment requirements, quantity and inspection needs.

Complete crawler undercarriage sprocket with a matched set of sprocket segments

Equipment

Make, model, working position and application

Product format

Complete sprocket, rim or bolt-on segments

Tooth geometry

Tooth count, pitch, profile and mating track chain

Mounting

Bore, hub, bolt pattern and interface dimensions

Material

Grade, supplied condition and surface requirement

Acceptance

Heat treatment, hardness, inspection and records

Select the Sprocket Format for Your Assembly

Tell us whether you need a complete sprocket, a sprocket rim or a set of bolt-on segments. The mounting arrangement and adjoining components determine which format should be quoted.

Complete sprocket, sprocket rim and individual sprocket segments on an inspection table

Complete sprocket

A complete sprocket combines the toothed body and mounting interface in one finished part. Send the bore or hub arrangement, bolt pattern, tooth definition and final finish requirements.

Sprocket rim

A sprocket rim is supplied separately for assembly to an existing hub or carrier. Send the mating diameter, locating features and bolt-hole pattern, and state whether hub machining or assembly is included.

Sprocket segments

Bolt-on segments are individually mounted around the drive assembly. Send the number of segments required for one set, tooth form, hole pattern, locating surfaces and installation arrangement.

Chinese quality engineer checking a sprocket tooth profile and mounting interface

Send the Dimensions That Control Fit

Use the equipment model as a reference and add a drawing, sample or the dimensions of the mating track chain. We use these details to check tooth engagement, mounting interfaces and machining requirements.

Tooth and chain interface

Provide the tooth count, pitch, tooth profile, mating track-chain reference and any wear or clearance criteria defined by the project.

Bore, hub and bolt pattern

Show the bore or hub interface, mounting diameter, bolt-hole quantity and position, locating faces and any datum used to inspect the finished part.

Equipment and working position

Identify the equipment make, model, undercarriage position and application. Mark any change from the reference arrangement on the drawing or enquiry.

Send a Controlled Drawing or Identify the Sample Condition

A controlled drawing is the preferred quotation reference. If only a sample is available, tell us whether it is new, worn, repaired or modified so wear and previous repair work are not copied into the new part.

ROCKVANTA compares the available tooth, mounting and material details with the requested condition. Our review identifies the dimensions or specifications that must be confirmed before production planning.

Drawing revision and units

Tooth count, pitch and profile reference

Critical mounting and locating dimensions

Mating chain, hub or carrier information

Sample condition and visible wear

Material, heat treatment and finish

Worn and new sprocket segments compared with an engineering drawing and measuring tools

Define Material, Machining and Heat Treatment Before Production

State the material grade, supplied condition, target hardness, treated area and any case-depth requirement on the drawing or RFQ. These details are reviewed together with the machining and inspection requirements for the quoted part.

Crawler sprocket secured on a rotary fixture inside a CNC machining center

Machining scope

Depending on the drawing, the quoted work can include blank preparation, drilling, turning, milling, tooth and mounting-feature machining, surface finishing and identification.

Chinese operator monitoring localized induction hardening on a crawler sprocket

Heat-treatment scope

Where heat treatment or induction hardening is required, specify the treated area, target hardness or other required result, distortion allowance, later machining and required verification.

Chinese quality inspector checking sprocket and segment dimensions on an inspection table

Set the Inspection and Record Requirements Before Order

List the dimensions, material documents, hardness results, NDT and final records required with the order. ROCKVANTA will confirm which checks and records are included in the quotation.

Tooth and mounting dimensions

Bore, hub, bolt pattern and locating faces

Material documents and hardness results

Treated area or case-depth records where specified

NDT where applicable and agreed

Identification, final records and packing

5company-owned manufacturing bases

ROCKVANTA Selects the Manufacturing Base for the Project

ROCKVANTA owns and operates five specialized manufacturing bases. After reviewing the drawing, material, machining, heat-treatment, inspection and project requirements, we select a suitable base within the network and coordinate any supporting work between bases.

Available capacity, process coverage and timing are confirmed for the specific RFQ.

Review the Manufacturing Bases

Review the drawing and material requirements

Confirm machining and heat-treatment requirements

Coordinate inspection and required supporting work

Confirm inspection records and export packing

Aerial view of an industrial manufacturing base and its internal logistics road
Sprocket, segments, engineering drawings and measuring tools prepared for technical RFQ review

Send a Quote-Ready Sprocket Enquiry

Attach the available drawing, sample photographs and equipment reference. Identify any undecided material, heat-treatment, inspection or documentation requirements so they can be resolved during quotation review.

Preparing a replacement enquiry? Check sprocket formats, chain engagement and mounting fit

Complete sprocket, sprocket rim or segment format

Equipment make, model and working position

Tooth count, pitch, tooth profile and mating chain

Bore, hub, bolt pattern and critical interfaces

Drawing revision or sample condition

Material, heat treatment, hardness and finish requirements

Quantity and project stage

Inspection, documentation and third-party requirements

Destination and packing requirements

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